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A shape-shifting approach to industrial design

KAUST ·

KAUST researchers are exploring novel chemical reactors and separation processes using mathematical design, with a focus on time and shape variables to enhance transport, heat transfer, and mass transfer. By aligning design, modeling, and 3D printing, they create customized shapes with great complexity and less material. This approach allows for the creation of bespoke reactors and separation processes tailored to specific applications, improving efficiency and reducing energy consumption. Why it matters: This research demonstrates the potential of advanced manufacturing techniques to revolutionize industrial design in the Middle East's chemical and pharmaceutical sectors.

Salute to the sun

KAUST ·

KAUST researchers have developed solar panels with 4D-printed legs that readjust their position to track the sun's movement without consuming electrical energy. The design uses smart materials that contract when exposed to sunlight, tilting the panel towards the sun. A multidisciplinary team of interns collaborated on the project, integrating physics, electrical engineering, and mechanical engineering expertise. Why it matters: This low-cost, energy-efficient solar-tracking technology could significantly increase the energy output of solar cells, offering a viable renewable energy solution for the region and beyond.

3D printing frames a restoration for coral

KAUST ·

KAUST researchers are using 3D printing with a novel calcium carbonate ink to create coral support structures that accelerate coral restoration. Their approach, named 3D CoraPrint, involves printing coral microfragments onto the structure, offering a head start for reef recovery. Two methods were developed: printing a mold for reproduction and direct printing for customization. Why it matters: This eco-friendly technique provides a potentially scalable solution to combat coral reef degradation, leveraging advanced materials and fabrication for ecological conservation in the region and beyond.

Sensing the future

KAUST ·

KAUST researchers Yichen Cai and Jie Shen, led by Dr. Vincent Tung, are developing electronic skin (e-skin) using 2D materials like MXenes. Their research, published in Science Advances, focuses on mimicking human skin functions like sensing and adapting to stimuli. The team leverages the unique properties of 2D materials to create flexible and efficient electronic systems for next-generation electronics. Why it matters: This work advances materials science in the region, potentially enabling breakthroughs in flexible electronics, healthcare monitoring, and robotics.

Supercomputing and 3D printing capture the aerodynamics of F1 cars

KAUST ·

KAUST researchers used the Shaheen XC40 supercomputer to simulate airflow around a McLaren 17D Formula One front wing endplate. They then 3D printed the wing with colored flow patterns to visualize key aerodynamic features. The team combined expertise from the Extreme Computing Research Center (ECRC), the Advanced Algorithm and Numerical Simulations Lab (AANSLab), and the Prototyping and Product Development Core Lab (PCL). Why it matters: This project showcases KAUST's supercomputing and 3D printing capabilities for advanced engineering applications, potentially impacting fields beyond Formula One aerodynamics.

A greener internet of things with no wires attached

KAUST ·

KAUST researchers are exploring thin-film device technologies using materials like printable organics and metal oxides for a greener Internet of Things (IoT). They propose wirelessly powered sensor nodes using energy harvesters to reduce reliance on batteries, which are costly and environmentally harmful. Large-area electronics, printed on flexible substrates, offer a more eco-friendly alternative to silicon-based technologies due to solution-based processing and lower production temperatures. Why it matters: This research contributes to a more sustainable and environmentally friendly IoT ecosystem, aligning with global efforts to reduce electronic waste and energy consumption.

Self-powered dental braces

KAUST ·

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Technology Innovation Institute Unveils AMALLOY-HT, First Metal Additive Manufacturing Alloy Designed in Middle East for Harsh Operating Conditions

TII ·

TII has launched AMALLOY-HT, the first metal additive manufacturing alloy designed in the Middle East for harsh operating conditions. The new aluminum alloy powder is designed for use in Powder Bed Fusion – Laser Beam (PBF-LB) systems. AMALLOY-HT demonstrates excellent thermal stability, especially in high-temperature environments (up to 300°C). Why it matters: This advancement positions the UAE as a key player in additive manufacturing materials research and expands the range of 3D-printable high-strength metals, enabling new applications in aerospace, automotive, and energy.